IGEM/SR/4 Edition 3 - Variable volume gasholders storing lighter than air gases

This standard highlights those aspects of gasholder design, operation, inspection, maintenance, repair, modification and demolition which may put the gasholder or persons working on the gasholder or members of the public at risk.
It does not cover ancillary fittings such as measurement control, but the combination of measurement and control into a logical system is discussed at some length. It refers to the safety of gasholders and where matters of design are mentioned, these relate to safety features and not to the design of gasholders as a whole.
This standard specifically refers to the storage of gases having a density less than air. If heavier than air gases are stored then additional considerations of the effects of gas escapes must be made and safe solutions sought.
The scope of this standard includes:
- legal considerations such as the Factories Act 1961 and the Control of Pollution Act 1974
- safety design features for water sealed, dry (Wiggins) and waterless (M.A.N.) gasholders
- entry for inspection and maintenance
- inspection principles
- maintenance and repair, including both routine and non-routine operations
- electrical requirements
- isolation and purging, including for decommissioning
- control and safety devices including
- high level, low level and sun stock control
- demolition procedures and planning.
Introduction
1.1 This Standard supersedes IGEM/H/3, Communication 1861 which is obsolete.
1.2 This Standard supersedes IGEM/H/3, Communication 1861 which is obsolete. This Hydrogen Enabling Standard was commissioned by the Hydrogen Skills and Standards for Hydrogen (HSS4H) programme to provide evidence to support the UK Government’s 2025 consultation on the role of hydrogen in heating. The Standard has been prepared to support the initial coordinated community-based village trial for 100% Hydrogen (see Sub-Section 2.4) and to support the training and assessment program for Gas Safe Registered engineers who are to be engaged in the trial.
Note: A decision was made by the UK Government in 2023 not to progress with the initial village trials planned for Whitby and Redcar. The document will still be relevant to any future trial that takes place.
1.3 The Standard sets down the specific additional requirements and procedures to enable engineers to carry out work on new non-domestic Hydrogen installations and existing Natural Gas (NG) non-domestic installations repurposed for Hydrogen during the initial community-based village trial.
1.4 The aim of the document is to identify the differences in practices and procedures that will be required for non-domestic Hydrogen installations. However, this cannot be an exhaustive list.
1.5 This IGEM Standard provides the key technical & safety engineering requirements, in conjunction with applicable UK Regulations, to support a training and assessment programme for engineers involved in the Hydrogen community trials. The Standard can also be used to support employers to develop their own site-specific work practices and procedures for their employees to use and follow.
1.6 For industrial and commercial (i.e., non-domestic) installations, the Dangerous Substances and Explosive Atmosphere Regulations (DSEAR) require employers to control the risks to safety from fire, explosions, and substances corrosive to metals. For such installations, it is essential that they are maintained and inspected as determined by the risk assessment. Gas pipework design and installation for industrial and commercial installation undertaken in accordance with this Standard has to account for any requirements imposed by DSEAR.
Note: See Sub-Section 3.8.
1.7 Under normal circumstances, correctly jointed pipework will not leak throughout its lifetime. However, the local environment, mechanical damage and interference could cause leakage to occur. Therefore, it is necessary to ensure that if leakage does occur, a flammable atmosphere will not result. Advice is given in this Standard on the location of pipework joints for Hydrogen installations.
1.8 Standards, and research being undertaken by the HSS4H and other research-based programs, are to support the UK Government’s policy decision and the village trial. The practices and procedures recommended in this Standard reflect the current maturity of knowledge and experience of Hydrogen operation and will be reviewed over time as the operational evidence base becomes more established.
1.9 Some procedures and equipment required by this Standard may only be applicable during the initial trials. If the UK Government’s policy decision supports conversion, further research and development, in conjunction with experience gained from trials, may result in different approaches being adopted in the future, which will be incorporated into future guidance.
1.10 Many of the methods and equipment required for these activities are still being developed and finalised, and updates to this document will be required as information becomes available.
1.11 If the UK Government’s policy decision supports converting the Natural Gas system to Hydrogen, this document will be superseded by normative Standards and procedures once they are fully developed.
1.12 This Standard makes use of the terms “must”, “shall” and “should”, when prescribing particular procedures:
- the term “must” identifies a requirement by law in Great Britain (GB) at the time of publication
- the term “shall” prescribes a procedure which, it is intended, will be complied with in full and without deviation
- the term “should” prescribes a procedure which, it is intended, will be complied with unless, after prior consideration, deviation is considered to be acceptable.
Such terms may have different meanings when used in legislation, or Health and Safety Executive (HSE) Approved Code of Practice (ACoP) or guidance, and reference needs to be made to such statutory Legislation or official guidance for information on legal obligations.
1.13 It is now widely accepted that the majority of accidents in industry generally are in some measure attributable to human as well as technical factors. People who initiated actions that caused or contributed to accidents might have acted in a more appropriate manner to prevent them.
To assist in the control of risk and proper management of these human factors, due regard is to be taken of HSG48 and HSG65.
1.14 The primary responsibility for compliance with legal duties relating to health and safety at work rests with the employer. The fact that certain employees, for example "responsible engineers", are allowed to exercise their professional judgement does not allow employers to abrogate their primary responsibilities.
Note: The responsible engineer is a suitably qualified, competent, and experienced engineer appointed to be responsible for the execution and for approval of activities designated by their employer.
Employers are required to:
- have done everything to ensure, so far as is reasonably practicable, that there are no better protective measures that can be taken other than relying on the exercise of professional judgement by "responsible engineers"
- have done everything to ensure, so far as is reasonably practicable, that "responsible engineers" have the skills, training, experience, and personal qualities necessary for the proper exercise of professional judgement
- have systems and procedures in place to ensure that the exercise of professional judgement by "responsible engineers" is subject to appropriate monitoring and review
- Employers shall not require "responsible engineers" to undertake tasks which would necessitate the exercise of professional judgement that is not within their competence. There should be written procedures defining the extent to which "responsible engineers" can exercise their professional judgement. When "responsible engineers" are asked to undertake tasks which deviate from this they are to refer the matter for higher review
1.15 Notwithstanding Sub-Section 1.12, where new and better techniques are developed and proved, they are to be adopted without waiting for the modification of this Standard. Amendments to this Standard will be issued when necessary and their publication will be announced in the Journal of IGEM and other publications as appropriate.
1.16 The document identifies (via notes) where confirmation is outstanding or where an explanation of a recommendation given in the draft is required, for example:
(Note: Exact details of size and flow limits to be determined.)
1.17 Evidence to support these recommendations is referenced throughout the document and is based on work published at the time of writing.
1.18 This Standard was published in December 2024.
Scope
2.1 This Standard highlights those aspects of gasholder design, inspection, maintenance, operation, repair, modification and demolition which may put the gasholder or persons working on the gasholder, or members of the public, at risk.
2.2 Ancillary fittings, such as measurement controls etc., have not been covered in detail as it is considered that they come within the purview of “instrumentation controls”. However, the combination of measurement and control into a logical system is discussed at some length.
2.3 This Standard refers to the safety of gasholders and where matters of design are mentioned, these relate to the safety features and not to the design of gasholders as a whole.
2.4 This Standard refers specifically to storage of gases having a density less than air. If heavier than air gases are stored in variable volume gasholders, consideration has to be given to the effects of the escape of gas during purging operations and accidental escapes of gas during operation. It is expected that the responsible engineer will identify problems and provide his or her own safe solutions.
2.5 All references to gas pressure are gauge pressure unless otherwise stated.
2.6 Italicised text is informative and does not represent formal requirements.
2.7 Appendices are informative and do not represent formal requirements unless specifically referenced in the main sections via the prescriptive terms “must”, “shall” or “should”.